Of beverage, dairy, beer market at the same time of rapid development has also led to the development speed of the filling machine. Since the eighties of the last century, every year, imports of beverages, dairy products and beer packaging machinery, since the introduction of the momentum is still increasing. Most of these machines are high-speed automated production lines, reliability, high yield, some of the equipment is the most advanced models in the world today. The introduction of these lines, the packaging level of the Chinese part of the beverage, dairy and beer companies to the synchronous development with the developed countries. At the same time, the production of packaging machinery in China has also made considerable progress, part of the filling, sealing one of the equipment has reached a high level, including plastic beverage bottles, yogurt cups, molding equipment aseptic packaging and labeling machine, including the packaging the level of the production line has also been improved, have to meet the needs of medium-sized enterprises, part of an alternative to imported equipment, and export volume has increased annually.

Packaging is an essential part in the production of food, beer and other carbonated drinks in people’s lives, has occupied an important position, which also led to the development of liquid filling machine. Beer as a taste and unique flavor beverage. Like the majority of people in recent years due to the impact of brewing raw materials prices, the cost of brewing beer along with it. The beer market is increasingly competitive. Beer manufacturers in order to compete for the beer market share. On the one hand, the selling price of the beer, not easily raise prices. On the one hand, the internal strengthen management efforts to digest the negative impact of raw material prices. Wine filling machine is the core equipment of the production line of beer packaging. Beer filling process to take wine, filling dissatisfaction, high or low level of aerobic capacity and bottlenecks air phenomena beyond the standard, are a direct result of the increase in wine loss, thereby increasing the cost of the packaging of the beer, so. The filling machine filling effect of a direct impact on the economic efficiency of enterprises.

Has been filling machine  is a solid backing of the beverage market, especially the quality requirements of the modern market for goods increased, and the growing market demand, efficient automated production, in this case, the filling machinebecome a hot filling equipment. Plus in recent years, raising the level of science and technology, the domestic filling machine industry has also been a rapid development, the level of technology, equipment performance, quality and other aspects have been largely improved, in support enterprises efficient and safe production play an important role.

Of liquid filling machine meet the demand of the rapid development of packaging industry, and actively participate in international competition, we must break the trend of “small and scattered,” the industry to continue moving forward in the direction of “sophisticated”. The industry believes that the liquid filling machine with the industrial automation trends in technology development toward diversification of mechanical function, the structural design of standardized, modular, intelligent control, structural precision, the direction of the development of liquid. Development of filling machine for food, medicine, modern processing and mass production to provide the necessary guarantees. Which once again proved a huge market potential of liquid filling machine.

The rapid development of the beverage industry, beverage filling machine, continuous innovation, and strive with consumption of raw materials, low cost and easy to carry, etc. can be followed by the pace of beverage development.

Tap water at room temperature: in the high tank of the filling process fruity beverage production line into the water of 1000 kg at room temperature, and open the valve of the high tank of subretinal fluid, so that at room temperature tap water gravity into the liquid filling machine liquid storage tank, in the surfaceat the surface of the mirror, open the bottom valve of the filling machine . Water artesian after, the room temperature tap water to rinse the end of the process.

Hot water (90 ° C): purified drinking water, by heating temperature ≥ 90 ℃ pumped into the filling process fruity beverage production line in the high tank (pumped 1000 kg) to start the high tank mixingafter 5 minutes, open the high tank bottom valve, hot water gravity transported to the fruit filling machine tank bottom valve is closed, when the liquid in the liquid mirror high, start filling machine liquid storage tank mixers,host set in 5Hz, 24 filling heads for manual sliding drainage twice after re-open the filling machine liquid storage tank bottom valve and open the host set to 14Hz to high tank hot water discharged.

NaOH (purity ≥ 99%) cleaning solution: the purification of drinking water of normal temperature, the pump into the high tank filling process fruity beverage production line (the pump intake 500 kg), and then placed in 10 kg food grade of NaOH at the same timestart high tank mixers, NaOH solution was stirred for 10 minutes, open the high tank bottom valve NaOH solution gravity transported to a beverage filling machine tank bottom valve is closed when the liquid in the liquid mirror high, startthe filling machine agitator of the liquid storage tank, filling machine host open set 5Hz, 24 filling heads manual sliding drainage twice (the operator must take precautions against burns security measures), when the liquid level in thethe highest level mirror limit, turn off the tank mixing, at the same time Close the filling machine at the NaOH solution to soak the tank of the filling machine and pipeline after 6 hours, re-open the tank mixing and bottom valve of the filling machine andfilling machine to host open set is done in the 14Hz to high tank NaOH solution.

Filling machine applicable to the filling all kinds of mineral water, pure water, alcohol and other food on the industry. Water filling machine is pure water production of one of the main equipment, it is the foreign advanced technology as the foundation, according to the pure water and the filling process of drinks requirement to develop and become.

The bottle by through the wind sent word transfer, and then through the dial the bottle of star wheel transmission to triplet one machine of blunt bottle machine. Bottle washer rotating back with bottle clamp, bottle clamp of sealing surface along a guide rail turn 180 °, make the bottle mouth downward. In a particular area bottle washer, blunt bottle clamp nozzle impact a bottle of water, to the inside of its bottle to wash. The bottle washing, drain and in the bottle clamp clamping down along the rail to turn over 180 °, make up the bottle.

After wash the bottle through the dial the bottle of star wheel by bottle washer derived and transmitted to the liquid filling machine. Enter the filling machine bottle by bottleneck holder interface card and live in CAM under the action of bottle will rise, and the sealing surface will filling valve top open. Filling the gravity filling mode. Filling valve opened material through the filling valve finish filling process, after filling bottle mouth fell out filling valve, bottle through the card bottleneck transition dial the wheel into capping machine.

Capping machine stop screw knife stuck bottleneck position, keep the bottle upright and prevent the rotation. Spin in a covering capping machine keep revolution and rotation, in under the action of CAM achieve catch cover, a set of cover, capping, cap off action, complete the whole process of block. Finished bottle through out of the bottle dial the wheel from capping machine transmission to the bottle conveyor chain, in which the conveyor chain transfer out triplet one machine.

Pure water irrigation machine main characteristics

(1) the machine is compact, the control system is perfect, convenient operation, high degree of automation,

(2) transformation bottle shape only need to change rotary cover part of the star wheel, arc guide can be realized;

(3) and material contact parts are made of high quality stainless steel manufacturing, no process dead Angle, easy to clean;

(4) the high speed filling valve, liquid level accurate without fluid loss, ensure filling process requirements;

(5) cover head adopts magnetic constant torque device, ensure the quality of block, and will not damage cap;

(6) the efficient bedding cap system, with perfect automatic control and protective device;

(7) a perfect overload protection device, can effective protection equipment and operator safety;

(8) control system has the production speed control, lack of cover detection, card bottle stop and yield counting functions;

(9) main electrical components and pneumatic components are used the world famous brand products;

(10) the entire machine operation using advanced touch screen control, can realize man-machine dialog operation

In recent years, rapid development of the beverage industry, constantly enrich the variety of carbonated soft drinks, fruit drinks, vegetable juice drinks, milk drinks, bottled water, tea drinks, etc., the production on “rosy” on the equipment market demand was “a bull market, such as beverage filling machine, juice hot filling machine, water filling machine.

Abroad, filling and sealing equipment to high-speed, multi-purpose, high-precision direction, part of the filling line can be in glass bottles and plastic containers (PET bottle), carbonated drinks and non-carbonated beverages, hot filling and cold fillingdifferent requirements and environmental use. Carbonated beverage filling machine filling speeds at up to 2000 cans / min up to 165, the filling valve of the filling machine of the German H & K 144, SEN Corporation, Krones 178 large diameter of the filling machine to 5 m filling Accuracy ± 0.5ml or less.

 Filling valve 50 to 100 non-carbonated beverage filling machine, filling speeds of up to 1500 cans / min, the trough of the filling machine speed of 20 to 25 rev / min, speed increased by 1. Hot filling tea drinks, coffee drinks, soy milk and fruit juice drinks and other beverages to foreign hot-fill beverage sealing is no longer a secondary sterilization.

Carbonated soft drinks at room temperature filling has been brewing for 20 years, at room temperature carbonation can reduce beverage cost, environmentally-friendly. The system uses pressurized way of non-carbonated beverages nitrogen or liquid nitrogen to trickle liquid nitrogen inert gas perfusion to the aluminum cans or PET bottles can protect the contents and reduce the loss of nutrients.

    PET bottled tea drinks are usually hot-fill method, in order to reduce the filling temperature, improve the flavor of tea drinks, to ensure product hygiene and safety, has developed the PET resin molding using the simple style of the 130 ° C steam sterilization and special filling heads filling sterile packaging machine, being developed aseptic packaging of low acid beverages such as iced coffee two thin-walled tank, in order to achieve the aseptic packaging of thin-walled tank.

All-round development of the domestic filling line beverage filling equipment in China is basically based on the introduction of equipment and technology developed, the eighties, the introduction of a variety of beverage filling production line of over 300, including the beer bottling line of over 500 .

Filling machine is mainly packaging machine in a small class products, from the Angle of material packaging can be divided into Liquid Filling Machine, paste filling machine, powder filling machine, grain filling machine; From the production automation extent, divided into semi-automatic filling machine and automatic filling production line. Recently with the food of the QS certification, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine in filling machine status highlights. Below I to liquid filling machine for representative to the history of filling machine are summarized.

Liquid filling machine is mainly used for fluid, nursing liquid, oral liquid, and disinfection, wash eye drops, nutrient solution, drinks, injection, pesticide, medicine, perfume, edible oil, lubricating oil and special industry liquid filling.

Liquid filling machine according to filling principle can be divided into normal pressure filling machine, pressure filling machine and vacuum filling machine. Atmospheric pressure filling machine is in the atmospheric pressure by liquid filling weight. This kind of filling machine and divided into timing filling and constant volume filling two kinds, only suitable for the low viscosity does not contain the gas liquid such as milk, wine etc. Pressure filling machine is above atmospheric pressure filling, also can be divided into two kinds: one kind is liquid cylinder and the pressure inside the bottle of pressure equal, by liquid weight into the bottle and filling, known as the constant pressure filling; Another kind is liquid cylinder pressure is higher than in the bottle of pressure, the liquid by differential pressure into the bottle inside, high speed production line with this method. Pressure filling machine is suitable for liquid filling containing gas, such as beer, soda, champagne, etc. At present, the global filling machinery demand growing by 7% a year in 2009, to $45 billion. The United States has the largest packaging equipment manufacturers, followed by Japan and other major manufacturers also from Germany, Italy and China. But the present filling machinery and equipment production the fastest growth is in the developing countries and regions, especially in China.

Filling machine classification

Drink filling machine according to filling principle can be divided into normal pressure filling machine, pressure filling machine and vacuum filling machine;

Atmospheric pressure filling machine is in the atmospheric pressure by liquid filling weight. This kind of filling machine and filling the capacity and divided into time filling two, is only applicable to filling low viscosity contains no gas liquid such as milk, wine etc.

Pressure filling machine is higher than in the atmosphere pressure in filling, also can be divided into two kinds: one kind is liquid storage in cylinder pressure and the bottle of pressure equal, by gravity flow into the bottle and liquid filling, called pressure filling; The other is the fluid within the cylinder pressure is higher than the bottle of pressure, the liquid on the pressure difference within the bottle into, high-speed production line more using this method. Filling machine applicable to pressure containing gas liquid filling, such as wine filling machine, soda filling machine, water filling machine, etc.

Vacuum filling machine is in the bottle of pressure below atmosphere pressure in filling;

The filling machine simple structure, high efficiency, to material viscosity adapt to a wider range, such as oil, syrup, ratafia, etc. Can be applicable.

The process is commonly: equipped with empty bottle of boxes are stacked on pallets, by the conveyor belt to discharge tray machine, one will remove tray, box with the conveyor belt to discharge box machine, will empty bottles from the box, take it out of the conveyor belt to wash box for machine, the clean, then transported to the packing machine, so that will put the bottle into a drink it. Unloading machine take out from the empty bottle of box, the other a conveyor belt into bottle-washing disinfection and cleaning, the bottle inspection machine inspection, in line with the cleaning standards to filling machine and sealing machine. Drinks by filling machine into the bottle. Pack good beverage bottle with the block machine seal up and sent to the labeling machines labeling, labeled sent to after wrapping machine load in the box and into pile of tray machine piled up on the tray on the storehouses.

Principle characteristics

A, the filling machine for automatic quantitative liquid filling machine, suitable for filling all kinds of oils, such as lubricating oil, edible oil filling.

B, the machine is equipped with touch screen, variable frequency speed conveyor belt is 8 meters, automatic reaction type gland machine, the air is dripping.

C, the irrigation installed with nice appearance, filling high precision, easy to adjust, easy to operate etc. Characteristics.

1, man-machine interface, filling quantity directly set;

2, PLC program control, inverter speed linear filling;

3, high precision volumetric flowmeter, quantitative accurate and reliable;

4, mechanical seal with vacuum suction back double drip tight;

5, first slow double velocity efficient after fast filling.

Work flow

Equipped with empty bottle of boxes are stacked on pallets, by the conveyor belt to discharge tray machine, one will remove tray, box with the conveyor belt to discharge box machine, will empty bottles from the box, take it out of the conveyor belt to wash box for machine, the clean, then transported to the packing machine, so that will put the bottle into a drink it. Unloading machine take out from the empty bottle of box, the other a conveyor belt into bottle-washing disinfection and cleaning, the bottle inspection machine inspection, in line with the cleaning standards to filling machine and sealing machine. Drinks by filling machine into the bottle. Pack good beverage bottle with the block machine seal up and sent to the labeling machines labeling, labeled sent to after wrapping machine load in the box and into pile of tray machine piled up on the tray on the storehouses.

As everyone knows that  at present, the way to produce the tea drinks is hot filling production process. Tea and juice hot filling machine of the filling equipments can keep their tea original nutrients and flavor to maximize, but also greatly reduce the production cost, having good benefits and development prospects. If the drink with this process, then it can be more likely to color and flavor retention, the hot filling process can be prepared to the advantages.

In industries different processing equipments are used for filling and sealing various types of products. The various types of filling machine are used according to the specific needs of the industry as there is no any single type of filling machine available to fill different types of liquid, solid or powder. China’s current drinking water, carbonated drinks, tea drinks pre-treatment equipment can basically meet the needs of domestic products, medium and low speed Unscrambler, packing equipment, there are products available that match the options in the hot liquid filling machine, many factories are able to solve the equipment in the control of liquid filling machine sealing and other process requirements. But whether it is carbonated drinks, bottled water, juice or tea drink, PET bottles, metal cans or Tetra Pak, China’s leading beverage companies are basically using equipment which are imported.

Currently, the increasingly fierce competition in the food packaging machinery, food filling machinery  with the industrial automation, and promote the overall level of packaging equipment, the development of versatile, high efficiency, low consumption of food packaging equipment.

Liquid Filling Machine is filling a machine of the liquid. The use of mechanized filling not only can improve labor productivity, reduce product loss, to ensure the quality of packaging, but also can reduce the cross contamination of the production environment and the materials were loaded. Therefore, the modern wine production industry generally mechanized filling machine. Such as: wine filling machine, drinking water filling machine. Filling machine knowledge: different containers (bottles, cans, boxes, barrels, bags, etc.) and different filling materials (including gas liquids, excluding gas, liquid, paste, etc.), filling machine varieties not the same.

Filling machine development and life are closely related, it is filling the quality, performance, and so affect our standard of living.

So far, the wine industry is still the world’s largest industry in the biotechnology industry. In our country, the wine industry stand the biotechnology industry more than 30%. Wine is a kind of food and beverage, also be a kind of connotation is rich cultural products. Wine production, reference and consumption involves the national character, culture, interests, economic, legal, regulatory and political all aspects of life, and people’s quality of life and the national economic development are closely related. The world all walks of life to all sorts of attitude forward, wine is no exception. The old wine producing countries such as France and other strength don’t reduce, production has a different degree of growth, in the image and influence on young wine with competition compete. The young wine countries such as Australia and other sound field show unprecedented momentum, yield increase quickly, the grape growing area of more than old wine producer, and with the good and cheap wine and traditional wine producer of the competition.

In wine brewing, grape broken and at the same time and addition of suitable amount of SO2, can effectively prevent the crushing grapes after fermentation before oxidation. After the break for general except the stems, and in addition to infarction and after for squeezed. Squeezing process should be relatively slowly, and the pressure is on the increase. In order to increase the rate of juice, generally USES many press, that is when the first after pressing, will loose debris, and make the second squeezed. At this time, grape juice is divided into three parts: their juice; The first and second after squeezing the outflow of the juice of pressure. For red wine, squeezing is about 15%. For white wine, squeezing is about 30%.

The alcoholic fermentation can trigger nature, but now many artificial add yeast way. According to the characteristics and the types of wine making, to choose appropriate selection of yeast, and in the right time with the right way to increase to add yeast.

In wine degrees certain influence malic acid-lactic acid fermented and smooth triggered the decisive factors including temperature, pH and SO2. First fermentation temperature keep in 18 ~ 20 ℃, adjustment of the pH value of the wine for 3.2. For raw materials of SO2 processing can’t more than 60 mg/L, when the alcoholic fermentation is over, not wine of SO2 processing. Apple acid-after the end of lactic acid fermented, shall be immediately separation wine, add the SO2

For alcohol fermentation, detection grapes fermentation of the residual liquid mash sugar content, is to control the wine fermentation process of the main indexes are over. When using a laboratory titration method of measured residual sugar to a 0.2 g/L the following and think that alcohol fermentation over.

Now commonly used wine filling machine and a liquid filling machine sort has installed the pressure filling machine, vacuum filling machine and siphon filling machine.

(1) pressure filing machine using liquid storing box in the upper air chamber gas bottle of air, make the two close to equal the pressure, and then flow into the bottle wine by dead weight.

(2) vacuum filling machine will bottle in vacuum pumping form negative pressure, and thus help to wine into the bottle.

(3) siphon filling machine using siphon principle, will use by liquid storing wine carried in the box inhaled bottle, and until both equal level so far.